Market Leading Plastic Case Manufacturers

At Hofbauer, we’re experts in plastic case manufacturing, and frequently supply a range of professionals with durable containers, but what makes our products so special?

Throughout this blog, our specialists explain all there needs to know about our plastic case manufacturing process, as well as useful accessories that can be added to your order, and the range of cases we have on offer!

What are custom plastic cases used for?

We specialise in crafting plastic cases for a range of varying applications and industry uses. They’re suitable for holding a myriad of objects, from tools and equipment to electronic devices. Here are just a few examples of popular applications:

• Protective cases for travelling – plastic flight and transit cases keep belongings safe during transportation and storage in car trunks and aircraft holds.
• In the medical sector – a strong plastic carrying case is essential for doctors, paramedics, and other medical professionals who carry delicate medical equipment daily.
• Corporate and business presentation cases – sample cases are the hallmark of professionalism, enabling businesses to display their wares and product samples at sales demonstrations, and promote their brand on the go.
• Film, television and broadcasting – television crews utilise durable plastic shipping cases to protect fragile recording devices, cameras, and microphones from impacts during transport.
• The police and military – shipping cases are used for more rigorous applications within the police and defence sector, such as shielding firearms and heavy-duty field equipment from damage and theft.
• Expeditionists – custom cases, especially plastic waterproof cases, are ideal for holding navigational gear securely in situations involving rough terrains and harsh climates with extreme weather.
• Personal use – many individuals invest in plastic cases for personal applications, including instrument cases for guitars, cases for photography equipment, and containers to hold air rifles, to name a few.

How does the custom plastic case manufacturing process work?

Here at Hofbauer, we’ll create your virtually indestructible custom plastic case using the following steps: 

1. Manufacturing

Choose from our extensive range of standard cases & we’ll design a bespoke foam insert to suit your intended application.

Choose a model from our Megabag, Multibag or Quantum range – we can design & mould the interior to suit your products. Using an existing outer case shell design halves the mould cost. The process is known as extrusion blow moulding, here, pellets are heated into molten plastic and blown into the shape of the mould – the result of this process is a durable, and secure encasement fully equipped to protect your belongings.

# Alternatively, a new mould can be made to produce a bespoke case to your specific size, shape & colour…

Most of our Hofbauer cases are made from super tough Polypropylene (PP), which is durable and scratch-resistant, yet lightweight for easy handling.

Thermodyne cases are made from durable, lightweight High Density Polyethylene (HDPE), there are over 450 standard sizes – If one of these doesn’t suit a new mould can be made to produce a bespoke case to your specific size, shape & colour.

2. Add bespoke foam inserts to your plastic custom cases

In addition to your hard-shell case, we can supply it with a custom foam insert to perfectly hold any delicate apparatus. A foam interior prevents individual parts from moving, which can result in them hitting and scratching against one another.

Your foam insert will be manufactured using the product drawings and dimensions you supply to ensure we create accurate sections for your equipment to securely sit.

We also produce foam inserts for our entire offering including our range of Peli™ cases.

3. Complete your order with branding options

Depending on your needs, you can opt for your company logo branding to make your case truly unique and bespoke. Companies and businesses tend to utilise this to enhance their professional appearance and advertise their brand.

Customers can choose between screen printing, labelling, and moulded ID company branding options, in a selection of colours.

For more information on ordering a bespoke plastic case, feel free to call our experienced team on 01452 309 782 and they’ll be more than happy to assist you!

What custom plastic cases do we offer?

We have an extensive range of plastic cases that can be tailored to your exact dimensions, including custom Hofbauer plastic cases.

Amongst our huge range of plastic cases, you’re sure to find the perfect fit for your needs – our selection of own-brand Hofbauer plastic cases offers immense durability, reliability, and above all else, elite protection for your belongings. All of our designs incorporate double-wall technology, which creates an air cushion that absorbs shock and shields the contents of the case.

Here’s a complete list of our cases which can be custom-made, all of which provide a premium level of protection and are suitable for a wide range of needs:

• Quantum T – modern, sleek, and functional, this case is perfect for the everyday professional and features a smooth rebate for company branding.
• Megabag – with a carry load of up to 40kg and a comfortable fold-down handle, this case is a fitting choice for various applications.
• Multibag – a great option for medical and business professionals, the Multibag is lightweight for effortless carrying throughout the day.
• Maxibag – this case is a popular choice amongst sales teams thanks to its professional look and excellent surface finish – ideal for screen-printed logos.
• Minibag – a highly affordable option that doesn’t compromise on quality.
• Xtrabag – with reliable snap-shut latches and an ergonomic handle, this case will keep your equipment safe and secure whilst offering a contemporary look.

Thanks to our extensive selection of cases and our customisable options, we can provide you with a bespoke case that looks simply stunning and is designed to your exact specifications.

Contact us to make an order of custom plastic cases

Here at Hofbauer, our expert team offers bespoke solutions to customers across the UK that are affordable, without compromising on the quality of the finished product. For many years we’ve supplied a range of industries with custom cases and foam inserts to suit their needs and requirements, including the military and various media companies.

So, if you want your sales team to represent your brand with the highest quality plastic cases on show or need a unique case to keep expensive electronics safe, give us a call today on 01452 309 782.